How To Choose The Right Wheat Cleaning Machine?

Wheat flour is a powder made from the grinding of wheat used for human consumption. Wheat varieties are called “soft” or “weak” if gluten content is low, and are called “hard” or “strong” if they have high gluten content. With the development of the times, people's demand for wheat flour is increasing, and the requirements for flour types and flour quality are also increasing.

Wheat cleaning is the first step in wheat milling and is also a crucial process to ensure the quality of flour. Wheat cleaning is the use of a variety of cleaning equipment to clean up various impurities in raw wheat, so as to achieve the requirements of wheat milling. Zhengzhou Double-lion Grain & Oil Machinery Co., Ltd is the China leading manufacture of grain processing machine and grain milling plant, we also can provide flowchart and help you design workshop at free of charge. Grain cleaning machine include drum sieve pre-cleaning machine, high-frequency vibration cleaning sieve, planar rotary sifter, ZQS combined grain cleaning machine, TQLS screening and grain cleaning machine, wheat cleaning & drying machine, gravity destoner, wheat scourer, permanent magnetic drum, etc..

Drum Sieve Pre-Cleaning
This is machine is widely used in the grain cleaning process to remove impurities in grain such as wheat straw, hemp rope, paper, clod, corn cob and other similar wastes in order to avoid engine failures. It will reduce the impurities in raw materials and increase the efficiency of next cleaning process. It is mainly used in the pre-cleaning of wheat cleaning process.

High-frequency Vibration Cleaning Sieve

This machine is mainly used for cleaning of all kinds of grain, oil and other food. It together with the aspiration channel or recycling aspiration system is widely applied in flour mills and silos storage cleaning section. It also successfully used in feed mills, seeds cleaning plants, oil seed cleaning plants, cocoa bean and coca nibs grading systems in chocolate factories and other plants.

Planar Rotary Sifter

This equipment is used primarily for grain cleaning in the flour milling plant, such as wheat, durum, corn, rye, soybeans, buckwheat, spelt, millet and rice. By replacing the sieve plates with different apertures, the impurities in the granular materials can be cleaned. Combined with wind, this rotary sifter cleaning sieve runs with several tracks at the same time. It is mainly used to clean big, small and light impurities is granular stuff. The size of sieve pore can be adjusted according to the size and shape of raw material,and by adjusting rotary speed and weight of balance block, its amplitude is changed so as to achieve the optimum cleaning effect.

ZQS Combined Grain Cleaning Machine
This equipment combine the function of grinding, sieving, de-stoning, automatic watering and air conveying, it must work with a low pressure air blower and necessary air blower and necessary air pipes. It adopts technique of using screening, stoning and thrashing in the whole process.

TQLS Screening And Grain Cleaning Machine

This is high frequency screening and stone cleaning machine, mainly used for wheat cleaning. It has the functions of screening, stone-removing, and scouring, the machine is ideal equipment to food processing plants.

Wheat Cleaning & Drying Machine
This series wheat cleaning & drying machine is a kind of wheat cleaning equipment which is used to separate the impurities and mud from wheat in flour cleaning process. By cleaning wheat, it can clean soil, pesticide, microorganism, eggs, and pollutants on the surface or in the ventral canal, and increase moisture to improve the physical properties of wheat and grinding effect.

Wheat Destoner
This specific gravity destoner manufactured by Zhengzhou Double-lion is widely used in the flour milling, rice milling, feed and food processing industries home and abroad, which is according to the different specific gravity and suspension speed between seeds and dinas, make use of the combine effect of wind-force and vibration, to separate the stone and impurities in the grains. The machine has a grade to gravel, good performance of mud removing, low power consumption, no dust outside, low noise, easy operation and maintenance and is mainly used for grading and removing stone of wheat, rice, peanuts, corn, soybeans, and other grains.

The more information about the grain cleaning machine and flour mill machine, flour mill plants from 5TPD to 500TPD, please contact us:

Email: info@zzdoublelion.com
Whatsapp: +8613849022317 (Sophia)  
Wechat: +8613849022317 (Sophia) 
Add:Lotus street NO.100,Hi-tech development zone, Zhengzhou, Henan, China.

How To Set Up An 10T.D Atta And Maida Flour Mill Plant In India?

To talk Indian wheat products, there are many different types for different uses. The mainly used is wheat power, wheat flour, atta flour, maida flour and sooji (semolina, also known as rava). How to get these wheat flour and how to start a small atta flour flour mill plant (such as 10T per day flour mill plant)in India? In this article will give you the details.

1. Something About 10T.D Atta and Maida Mill Plant 
The 10T/24H atta and maida mill plant is a complete production line contains all parts, like arain cleaning system, flour milling system, packing system, controlling system, pipes, and spare parts and so on. The cleaning part has a full wind transport combined grain cleaning machine to complete the grain cleaning. The flour milling part is composed by the high speed milling mill.

(1)Grain cleaning system: this machine can clean sand, stone, and other impurities.

(2)Grain milling machine:make the wheat into wheat flour or atta, maida or sooji.

(3)Bucket elevator: used for material transporting.

(4)Magnetic separator: remove metal impurities.

(5)Packing.

2.10T.D Atta and Maida Mill Plant Working Process
Cleaning→Milling→Flour Sieving→Packing-Atta and Maida or Sooji

3.10T.D Wheat Mill Plant Request For The Workshop Building
The design is different, the building size also different, there are two forms of design in common use, one is 16M*6M*3M, another size is 12M*6M*5M. If you have already get the workshop, you can sent us the size of the workshop, then our engineer can adjust the design to adopt the workshop size. So you can start a such atta flour mill in your home or farm.

4.Features Of The 10T.D Atta and Maida Mill Plant

(1)It has complete processing line, including the raw material receiving-cleaning-milling-sifting-packing.

(2)Two sets of mill can produce continuously and process the wheat 10 ton within 24 hours.

(3)The flour can be adjusted according to the market's requirement, wheat flour, atta, maida, sooji can be produced.

(4)Low energy consumption, only 25kw.

(5)Small size makes it more space saving, decreasing more invest cost.

5.The Shipping And Installation Of The 10T.D Atta and Maida Mill Plant
For the 10T.D Atta and Maida mill plant, will shipped within one 20feet container, the time of shipment is 30-90days. We will send technical engineer to charge for installation guide, running testing and finally training the workers, within 10-20days finish the atta and maida mill machine install. We provide turnkey project of our flour mill plant, include special design, installation, commissioning and training workers.

 Zhengzhou Double-lion Grain & Oil Milling Machinery Co.,ltd. is dedicated in flour mills and flour milling lines design & manufacturing. Cooperating with Henan University of Technology (Former Zhengzhou Grain College) which have abundant talented person and science advantage, it has carried out the new technological research and application of oil machinery, flour milling machinery, coarse cereals machinery and feed machinery, etc., and transformed the latest scientific achievements into productive forces to obtain good social and economic benefit. Many foreign friends have established long-term cooperative relationship with us. Our company has wide milling machines range and competitive price, looking for sales agents overseas!

Need guidance to build a maize flour plant? Please contact us, our engineer will give you professional guidance and suggestion.
Type: wheat flour mill machine, flour mill plants, small scale flour processing plant, corn flour mill machine, grain mill, maize machine. Get in touch with us.

How to Get in Touch with Zhengzhou Double lion Flour Mill Manufacturer
Email: info@zzdoublelion.com
Whatsapp: +8613849022317 (Sophia)  
Wechat: +8613849022317 (Sophia) 
Add:Lotus street NO.100,Hi-tech development zone, Zhengzhou, Henan, China.

What Is The Cost To Start A What Flour Mill Plant?

What Is Wheat Flour Mill Plant?

The wheat flour mill plant is a process industry to mill grains into maida, sooji, and atta. The skin or bran is separated from the endosperm and sold as cattle feed. Wheat flour milling business is one of the most traditional business all over the world. Today, to start a flour mill plant is an so easy, you can start this business in both city and rural areas.

 What Is The Market of Wheat Flour?
Since wheat flour is a staple food among all segments of the population, it can be used to make various types of processed foods, such as biscuits, bread, noodles, pasta and fast foods like pizza, burger, doughnuts, etc. Additionally, these are the items for domestic daily use. Furthermore, the bakery industry hugely depends on these ingredients as raw materials. So there is a constant demand in the consumer market for wheat products and the demand for these is always on the increase. The flour mill plant is a financially profitable business.

Most Profitable Of Flour Mill Business
Gram Flour: The most common name of the gram flour is besan. And the product has a great demand in our country.
Sooji: Sooji is an another very popular grocery item in our country. You can produce sooji from the same manufacturing unit.
Wheat Flour (Atta): Atta is one of the most essential items for the domestic kitchen.
Wheat Flour (Maida): Maida has comparatively more demand than atta.

 Packaging of Wheat Flour
Maida, Sooji, and Atta are packed in 50kg bags. For the retail commercial market, 500 grams and 1-kilogram packaging are adopted.

Wheat Flour Mill Plant Production Capacity
Zhengzhou Double-Lion Grain Oil Machinery Co.,Ltd has rich experience in designing and manufacturing wheat flour mill machine and wheat flour mill plants with capacity from 10T to 500 T per day(24 working hours)
The recovery of finished products will be equivalent to the raw material input.
The output of various fractions is termed as extraction percentages. A typical extraction comprises 60% refined flour or maida; 10% semolina or sooji; 7% resultant meal or atta and 13% bran.

Whole Wheat Flour Plant Production Process
The milling of wheat is basically divided into two sections viz:- cleaning section and the milling section. The milling section comprises the chaff remover; destoner; scourer; washing machine; intensive dampener; and cockle separator. In the cleaning section, wheat is cleaned thoroughly before milling. Wheat is first passed through sieves to remove chaff and stalks. From the chaff separator, it passes through a scouring machine wherein adhering dirt and mud and a part of the skin are removed. From the scourer, the wheat passes through the destoner and stones are completely separated from the grain. The grains are then fed into the washing machine where dust,  husk and  mud  balls are removed. The washed wheat is sent through a dampened to raise the moisture content of the grain and  then  for  conditioning.  After  conditioning for 36 hours, it is drawn for milling. The grain passes through a series of  milling rolls comprising the break rolls,  scratch  rolls,  and  the  polish  rolls,  purifiers,  and  plan  sifters  to  get  the desired fractions at the required percentages.

Wheat Flour Quality Specifications Of 
 The different product shall conform to the following specifications:
•   Atta:- Moisture -13.5% maximum; Ash - 2% maximum; Acid insoluble ash - 0.18% maximum; Gluten - 6% minimum; Alcoholic acidity - 0.18% maximum; Rodent excreta and human hair - absent.
•   Maida:- Moisture -13.5% maximum; Ash - 1% maximum; Acid insoluble ash - 0.10% maximum; Gluten - 7.5% minimum; Alcoholic acidity - 0.12% maximum; Rodent excreta and human hair - absent.
•   Sooji:- Moisture -13.5% maximum; Ash - 1% maximum; Acid insoluble ash - 0.15% maximum; Gluten - 6.0% minimum; Alcoholic acidity - 0.18% maximum; Rodent excreta and human hair - absent.

Machinery and Equipment Costing

Preparatory section
a)  Chaff separator   
b)  Scourer
c)  Destoner
d)  Washing machine
e)  Intensive dampeners
f)   Elevators and conveyors
g)  Motors for above machines

Process section
h)  Roller machine
i)   Purifiers
j)   Plansifter
k)  Pneumatic elevation system with pipings
l)   Bran finisher
m)  Motor and accessories
n)  Tool kit, weighing scales and accessories.

Testing equipment
The Total Plant Costs can be from 20,000 USD to 450,000 USD.

We supply workshop and plant drawings according to your requirement, all the machines and plants price are competitive and affordable. Welcome your inquiry and tell us your need. 

Need guidance to build a maize flour plant? We Are a Professional Manufacturer of Maize and Wheat Flour Mill. Timely After-sale Service · Professional Supplier · Exported to 120 Countries · 2%-10% Discount
Types: corn flour mill machine, grain mill, maize machine, wheat flour mill machine, flour mill plants. Get in touch with us. 

How to Get in Touch with Zhengzhou Double lion Flour Mill Manufacturer
Email: info@zzdoublelion.com
Whatsapp: +8613849022317 (Sophia) 
Wechat: +8613849022317 (Sophia)
Add:Lotus street NO.100,Hi-tech development zone, Zhengzhou, Henan, China.
 

How To Choose The Manufacturer of Grain and Oil Machinery

Zhengzhou Double-lion Grain & Oil Milling Machinery Co.,ltd. is professional in production of grain and oil machinery and equipment.It is a large-scale private enterprise integrating scientific research, manufacturing and sales.

Zhengzhou Double-lion Grain & Oil Milling Machinery Co.,ltd. and Henan Cereals and Oils Machinery Design and Research Institute, Henan University of Technology school-enterprise cooperation, long-term development of flour milling plant, corn milling plant, millet machinery, oil extraction machinery and other aspects of new technology research development and application.

In recent years, Zhengzhou Double-lion Grain & Oil Milling Machinery won the market recognition by virtue of brand influence, excellent quality and comprehensive services, and achieved good sales performance in all regions and markets.

Zhengzhou Double-lion Grain & Oil Milling Machinery Co.,ltd. is relying on the strong sense of responsibility and mission to practice commitment to customers, continuously improve product quality at the same time, try hard to carry out the food processing industry of the historic mission.

Picturesque New Factory 

Orderly Delivery Scene

With the continuous development of the domestic market and foreign trade business, the company has continuously expanded its R & D team and design team. According to the requirements of customers from different countries and regions, the company completed and improved the flour processing technology in succession with the actual use of domestic customer equipment.Companies with excellent product quality and comprehensive after-sales service, continue to be recognized and trusted by domestic and foreign customers. 

Well-Known Co-Brand

Need guidance to build a maize flour plant? Please contact us, our engineer will give you professional guidance and suggestion.
Type: wheat flour mill machine, flour mill plants, small scale flour processing plant, corn flour mill machine, grain mill, maize machine. Get in touch with us. 
 

How to Get in Touch with Zhengzhou Double lion Flour Mill Manufacturer
Email: info@zzdoublelion.com
Mobile: +86 18537152855    
Add:Lotus street NO.100,Hi-tech development zone, Zhengzhou, Henan, China.

How To Get Profit From Flour Mill Plant

www.wheatmillmachinery.com

Flour milling business is one of the most traditional businesses and is also widely populated all over the world. Are you planning to start a flour milling business,? Well, a flour mill is an easy business to start today, you can start this business in the both city and rural areas.
Flour is such a useful ingredient to make various types of processed foods, such as buscuits, bread, noodles, pasta and fast foods like pizza, burger, doughnuts, etc. Earlier we were used to buy packaged flour produced by multinational companies but these days due to health benefits of chakki-fresh flour, we have shifted towards it and naturally the demand of flour mills has started growing. As more and more people are becoming health conscious, the flour milling business will be profitable and never show a downward trend.

What Is Wheat Flour Mill Plant
The wheat flour mill plant is a process industry to mill grains into maida, sooji, and atta. The skin or bran is separated from the endosperm and sold as cattle feed.

Wheat Flour Market
Since wheat is a staple food among all segments of the population, generally, atta, maida, suji and corn flours are the basic ingredients for the wide range of processed foods. Additionally, these are the items for domestic daily use. Furthermore, the bakery industry hugely depends on these ingredients as raw materials. So there is a constant demand in the consumer market for wheat products and the demand for these is always on the increase. The flour mill plant is a financially profitable business.

Packaging of Wheat Flour
Maida, Sooji and Atta are packed in 50kg bags. For the retail commercial market, 500 grams and 1 kilogram packaging are adopted.

Most Profitable Of Flour Mill Business

• Gram Flour: The most common name of the gram flour is besan. And the product has a great demand in our country.
• Sooji: Sooji is an another very popular grocery item in our country. You can produce sooji from the same manufacturing unit.
• Wheat Flour (Atta): Atta is one of the most essential item for the domestic kitchen.
• Wheat Flour (Maida): Maida has comparatively more demand than atta.

Wheat Flour Mill Plant Production Capacity
Zhengzhou Double-Lion Grain Oil Machinery Co.,ltd has rich experience in designing and manufacturing wheat flour mill machine and wheat flour mill plants with capacity from 10T to 500 T per day(24 working hours)
The recovery of finished products will be equivalent to the raw material input.
The output of various fractions is termed as extraction percentages. A typical extraction comprises 60% refined flour or maida; 10% semolina or sooji; 7% resultant meal or atta and 13% bran.

Whole Wheat Flour Plant Production Process
The milling of wheat is basically divided into two sections viz:- cleaning section and the milling section. The milling section comprises the chaff remover; destoner; scourer; washing machine; intensive dampener; and cockle separator. In the cleaning section, wheat is cleaned thoroughly before milling. Wheat is first passed through sieves to remove chaff and stalks. From the chaff separator it passes through a scouring machine wherein adhering dirt and mud and a part of the skin are removed. From the scourer, the wheat passes through the destoner and stones are completely separated from the grain. The grains are then fed into the washing machine where dust,  husk and  mud  balls are removed. The washed wheat is sent through a dampened to raise the moisture content of the grain and  then  for  conditioning.  After  conditioning for 36 hours, it is drawn for milling. The grain passes through a series of  milling rolls comprising the break rolls,  scratch  rolls,  and  the  polish  rolls,  purifiers,  and  plan  sifters  to  get  the desired fractions at the required percentages.

Wheat Flour Quality Specifications
 The different product shall conform to the following specifications:
•   Atta:- Moisture -13.5% maximum; Ash - 2% maximum; Acid insoluble ash - 0.18% maximum; Gluten - 6% minimum; Alcoholic acidity - 0.18% maximum; Rodent excreta and human hair - absent.
•   Maida:- Moisture -13.5% maximum; Ash - 1% maximum; Acid insoluble ash - 0.10% maximum; Gluten - 7.5% minimum; Alcoholic acidity - 0.12% maximum; Rodent excreta and human hair - absent.
•   Sooji:- Moisture -13.5% maximum; Ash - 1% maximum; Acid insoluble ash - 0.15% maximum; Gluten - 6.0% minimum; Alcoholic acidity - 0.18% maximum; Rodent excreta and human hair - absent.

Machinery and Equipment Costing

Preparatory section
a)  Chaff separator   
b)  Scourer
c)  Destoner
d)  Washing machine
e)  Intensive dampeners
f)   Elevators and conveyors
g)  Motors for above machines

Process section
h)  Roller machine
i)   Purifiers
j)   Plansifter
k)  Pneumatic elevation system with pipings
l)   Bran finisher
m)  Motor and accessories
n)  Tool kit, weighing scales and accessories.

Testing equipment
The Total Plant Costs can be from 20,000 USD to 450,000 USD.
We supply workshop and plant drawings according to your requirement, all the machines and plants price are competitive and affordable. Welcome your inquiry and tell us your need.

Need guidance to build a wheat flour plant? We Are a Professional Manufacturer of Maize and Wheat Flour Mill. Timely After-sale Service · Professional Supplier · Exported to 120 Countries · 2%-10% Discount
Types: corn flour mill machine, grain mill, maize machine, wheat flour mill machine, flour mill plants. Get in touch with us. 

How to Get in Touch with Zhengzhou Double lion Flour Mill Manufacturer
Email: info@zzdoublelion.com
Whatsapp: +8613849022317 (Sophia) 
Wechat: +8613849022317 (Sophia)
Add:Lotus street NO.100,Hi-tech development zone, Zhengzhou, Henan, China.

Flour Mill Plant, Rice Mill Plant and Oil Press For India Friend

In September, Our friend from Indian come to our company to visit our grain processing machienry, such as 30T flour mill plant, 20T rice mill plant and oil press. He needed a lot of these machines on the farm in India. After visiting the factory, he is very pleased with our machines, his grain processing product has installed recently.

If you also need this equipment, welcome to contact us at any time, we will provide professional turnkey services from evaluation, production line design, project management to project installation and personal training, etc..

30T Wheat Flour Mill Plant

Complete set of wheat flour mill plant can be divided into four parts:

1. Cleaning part

The first step is to clean out the middle and small impurity from wheat. Such as dust, stone, magnetic material, wheat was bitten by insect and so on. Includes beating, screening, destoner, magnetic separator and dampening. This section is to prepare for milling part and to protect the machinery as well.

2. Milling part

The second step, to mill the grain and separate the flour, bran and other by-product:
(1) Wheat Mill: mill the grain to break the integrity by the roller moving.
(2) Sifter: to separate the flour,bran and other by-product, also separate large size and small size to ensure flour quality.

3. Packing part

The third step, the packing machine is used to automatic weighting and packing.

4. PLC controlling system

To controlling the whole set of machinery to work well and showing the process of working.

 CTNM 15 Combined Rice Mill Plant

This machine is a complete set of combined machine which has function of cleaning, dust removal, stone, rice milling. The machine has a good grain separation effect, simple operation, fast out of rice, rice is transparent crystal, sieve air material fast paddy separation, no residue etc. This machine is the most advanced small gravity sieve type combine rice mill on the market at present, it is the first choice for farmers to do small processing plants.

New Type Automatic Oil Press

The 6YL series automatic oil press is mainly used to press oil seeds such as peanut, rapeseed, sesame, sunflower, castor oil, flax, oil plants and so on.

The series screw press produces pressure through screw extrusion and presses the material with high strength by pressure, once again squeezed net, you can squeeze a variety of raw materials, only need one person to operate, save labor and time. The complete set of equipment includes oil press, oil filter and frying machine
Press equipment core parts are made of high temperature heat treatment, squeezed snails and squeeze row using alloy material, with high temperature resistance, wear resistance, no deformation. The press shaft and the outlet of the cake are made of 20 carbon hard alloy. After carburized quenching or high frequency quenching, it has  high hardness, high strength, good abrasion resistance and long service life.

Zhengzhou Double-lion Grain & Oil Milling Machinery Co.,ltd. is dedicated in flour mills and flour milling lines design & manufacturing. Cooperating with Henan University of Technology (Former Zhengzhou Grain College) which have abundant talented person and science advantage, it has carried out the new technological research and application of oil machinery, flour milling machinery, coarse cereals machinery and feed machinery, etc., and transformed the latest scientific achievements into productive forces to obtain good social and economic benefit. Many foreign friends have established long-term cooperative relationship with us. Our company has wide milling machines range and competitive price, looking for sales agents overseas!

Need guidance to build a maize flour plant? Please contact us, our engineer will give you professional guidance and suggestion.
Type: wheat flour mill machine, flour mill plants, small scale flour processing plant, corn flour mill machine, grain mill, maize machine. Get in touch with us. 

How to Get in Touch with Zhengzhou Double lion Flour Mill Manufacturer
Email: info@zzdoublelion.com
Whatsapp: +8613849022317 (Sophia)   
Wechat: +8613849022317 (Sophia)  
Add:Lotus street NO.100,Hi-tech development zone, Zhengzhou, Henan, China.